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ISO
range
ISOTHERM
ISOCHAINS
ISOMENTE
ISOTHERM
- Cycloid Elements
ISOTHERM
cycloid elements do not give off any gas at all during casting and results
in a solidification time extension factor of 2.35, because of this extension
factor the liner dimensions of the insulated feeders are a third smaller
than a feeder of the same modulus which is not insulated. The basic
surface of the insulated feeder and the combustible surface is only
half that of a normal feeder.
The
ISOTHERM cycloid elements are very easily transported, they are tightly
packed to minimize the danger of breakage.
Dispatch
is on pallets with disposable frames, arranged according to type of
cycloid element. The type numbers of the elements are stamped on the
pallet so that there is no danger of confusion, especially in storage.
ISOTHERM cycloid elements are supplied in the following eight types:
|
ISOTHERM
cycloid element
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Dimensions
(mm)
|
Number
of cycloid elements per pallet
|
|
Z
1
|
30x115
/ 123x200
|
846
pieces
|
|
Z
2
|
30x115
/ 123x300
|
633
pieces
|
|
Z
3
|
45x115
/ 127x200
|
576
pieces
|
|
Z
4
|
45x115
/ 127x300
|
432
pieces
|
|
Z
5
|
65x148 / 165x200
|
308
pieces
|
|
Z
6
|
56x148 / 165x300
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230
pieces
|
|
Z
7
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75x250
/ 270x300
|
117
pieces
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Z
8
|
75x250
/ 270x400
|
78
pieces
|
|
Z
9
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95x250 / 270x300
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84
pieces
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Z
10
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95x250
/ 270x400
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56
pieces
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THIS MATERIAL
IS DIN EN ISO 9001 (TÜV) CERTIFIED
Instructions
for use
For
economic reasons it is necessary to base calculations on the solidification
modulus as it contains the shape factor. This results in a more than
10% saving on some castings on plate-shaped castings in which the geometrical
modulus is practically equal to the solidification modulus. When determining
the riser, it must be considered that the solidification modulus of
the riser is 8 - 11% higher than its geometrical modulus. In foundries
where experienced technicians provide details of size and positions
of feeders, these technicians should reduce their normal sand feeders
using smaller insulated feeders outlined in the tables. In doing so
however, attention must be paid to the shrinkage volume.
It
is an advantage to have these feeders or feeder ring prepared by an
assistant, so that the moulders receive the assembled feeder linings
ready for use.
ISOTHERM
cycloid elements are unaffected by changes in temperatures and can therefore
be dried with the mould at as high a temperature as required. Consequently
there is no subsequent fitting work on the finished moulds. The feeder
lining sit reliably in the moulding sand and the liquid steel can neither
lift nor flow round them. As the ISOTHERM compound does not produce
any gases on contact with the liquid steel, there is no formation of
smoke or any reaction with the steel. The ISOTHERM cycloid elements
present an ideal solution to the acute question of environmental protection,
as their application is extremely compatible with the environment.
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ISOCHAINS
We
produce 25, 30 and 50mm thick ISOCHAINS. They are used for riser modules
of up to 17cm. The insulation is about 1.3.
ISOCHAINS
are available in two different heights: 200 and 300mm.
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Dimensions:
|
Thickness
of one ISOCHAIN (mm)
|
Width
(mm)
|
Length (mm)
|
Number
of tiles in one ISOCHAIN
|
|
ISOCHAIN
|
25
|
50
|
200
|
19
|
| ISOCHAIN |
30
|
120
|
200
|
8
|
| ISOCHAIN |
30
|
120
|
300
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8
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| ISOCHAIN |
50
|
120
|
300
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8
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ISOMENTE
Our
Riser Insulation Program now includes ISOMENTE tiles following a takeover
of the previous suppliers.
ISOMENTE
tiles have a hard outer chasted filled with a very light insulating
powder.
ISOMENTE
tiles can be used for riser diameters in the range of 400 to 3000mm.
We
produce ISOMENTE tiles with the following dimensions:
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Type
|
width x base x height
|
pieces
per pallet |
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A 20
|
45x115 / 125x200
|
672
|
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A 25
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45x115 / 125x250
|
504
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A 30
|
45x115 / 125x300
|
399
|
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B 20
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65x165 / 180x200
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384
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B 25
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65x165 / 180x250
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288
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B 30
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65x165 / 180x300
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240
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C 30
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90x240 / 260x300
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99
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C 40
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90x240 / 260x400
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88
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D 30
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130x165 / 180x300
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120
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D 40
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130x165 / 180x400
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96
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The
recommended ISOMENTE tile types is dependent on riser diameters and
listed below:
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up
to 750mm
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Type
"A
|
|
750 - 1050mm
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Type
"B
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1050 - 1600mm
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Type
"C
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over 1600mm
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Type
"D
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